A machine-vision camera with a ring light on a steel bracket above a conveyor of feed pellets

Specialist layerWhen no product does the job

Custom vision and software where standard products stop.

Machine vision, custom LabVIEW development and OPC and SQL interfaces, for the inspection, equipment and production data that standard products leave uncovered.

How we approach it

Inspection that acts, and software written to be maintained.

The lens and ring light of an industrial machine-vision camera on a steel bracket in a feed mill

Vision systems

Inspection that acts, rather than a camera that watches. Kairos integrates inspection and machine vision into the plant control sequence using NI Vision Builder for Automated Inspection.

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Camera options include Basler-sensor smart and GigE Vision cameras from VGA to 5 megapixel, Ethernet cameras with Power over Ethernet, and high-speed line-scan cameras up to 8k resolution over Camera Link. Selection follows the required resolution and inspection speed.

  • Vision integration
  • GigE and line-scan cameras
  • Operator feedback
A closed ruggedised laptop with a serial adapter and printed wiring diagrams on a workbench

Industrial software

Written to be maintained, and reviewed before it runs your plant. Custom LabVIEW development and code review sit alongside third-party hardware and software integration, including OPC and SQL server interfaces.

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The work includes system configuration, hardware specification, project management and end-user training.

  • Custom LabVIEW development
  • System integration
  • OPC and SQL interfacing
An industrial GSM modem on a DIN rail with a coaxial cable to an antenna on top of a steel cabinet

Specialist communication

Getting a plant event to the person who can act on it. OPC and SQL interfaces connect industrial software and data. SMS or GSM notifications carry plant events to the agreed operating workflow.

  • OPC and SQL integration
  • Event messaging
  • Specialist gateways

What we build with

Cameras, software and the interfaces between them.

Vision

  • NI Vision BuilderAutomated Inspection
  • Basler-sensor camerasSmart and GigE Vision · VGA to 5 megapixel
  • Ethernet camerasPower over Ethernet
  • Line-scan camerasUp to 8k resolution · Camera Link

Software and interfaces

  • LabVIEWCustom development · Code review
  • InterfacesOPC · SQL server · SMS and GSM notification

Specialist layer

Connect the camera, the code and the control sequence.

Machine vision and purpose-built software become useful when their results reach the control system. Kairos integrates vision, LabVIEW, OPC and SQL around that connection.

Describe what you need built.

Talk to an engineer

Call us 011 792 8558

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